AR-15: The basics

Direct Impingement vs. Gas Piston Systems:

Direct impingement is a type of gas operation for a firearm that directs gas from a fired cartridge directly to the bolt carrier or slide assembly to cycle the action. Unlike conventional gas-operated firearms, direct impingement does away with a separate gas cylinder, piston, and operating rod assembly. High-pressure gas acts directly upon the bolt and carrier thereby saving weight, lowering costs, and reducing the mass of the operating parts. The main disadvantage of direct impingement is that the breech of the firearm becomes fouled more quickly. This is caused by solids from the high-temperature gas condensing as they cool and being deposited on the bolt face and primary operating mechanism. This is just like steam, another hot gas, that condenses quickly in air and on cooler objects. Combustion gases contain vaporized metals, carbon, and impurities in a gaseous state until they contact cooler operating parts. Thorough and frequent cleaning is required to ensure reliability.

Gas piston is a system of operation used to provide energy to operate autoloading firearms. In gas piston, a portion of high pressure gas from the cartridge being fired is used to power a mechanism to extract the spent case and chamber a new cartridge. Energy from the gas is harnessed through either a port in the barrel or trap at the muzzle. This high-pressure gas impinges on a surface such as a piston head to provide motion for unlocking of the action, extraction of the spent case, ejection, cocking of the hammer or striker, chambering of a fresh cartridge, and locking of the action.

What's the difference between 5.56 / .223

The 5.56 mm NATO and .223 Remington cartridges and chamberings are similar but not identical. Military cases are generally made from thicker brass than commercial cases; this reduces the powder capacity and the NATO specification allows a higher chamber pressure. Using commercial .223 Remington cartridges in a 5.56 mm NATO chambered rifle should work reliably, but generally will not be as accurate as when fired from a .223 Remington chambered gun due to the longer leade. Using 5.56 mm NATO mil-spec cartridges (such as the M855) in a .223 Remington chambered rifle can lead to excessive wear and stress on the rifle and even be unsafe, and the Sporting Arms and Ammunition Manufacturers' Institute (SAAMI) recommends against the practice.

Almost a quarter of a century ago, SAAMI recognized potential problems with shooters assuming that the 5.56mm cartridge was identical to the commercially available .223 Remington round. Here is their 31 January 1979 release, with some minor errors corrected: "With the appearance of full metal jacket military 5.56 ammunition on the commercial Market, it has come to the attention of SAAMI that the use of military 5.56mm ammunition in sporting rifles chambered for Caliber .223 Remington cartridges can lead to higher-than-normal chamber pressures and possible hazards for the firearm, its user and bystanders." Tests have confirmed that chamber pressures in a sporting rifle may be significantly higher in the same gun when using military 5.56mm ammunition rather than commercially loaded Caliber .223 Remington cartridges, according to SAAMI. SAAMI points out that chambers for military rifles have a different throat configuration than chambers for sporting firearms which, together with the full metal jacket of the military projectile, may account for the higher pressures which result when military ammunition is fired in a sporting chamber. SAAMI recommends that a firearm be fired only with the cartridge for which it is specifically chambered by the manufacturer.